Falkus Joinery Transforms Production with Microvellum Software Integration

Falkus Joinery, a UK-based bespoke joinery specialist, faced industry challenges like tight deadlines, inefficiencies, and manual errors. To streamline operations and increase productivity, they turned to Microvellum, an all-in-one AutoCAD-based design and manufacturing software. This solution enabled them to enhance efficiency, minimize errors, and remain competitive in a demanding market.

Falkus Joiney transforms bespoke commercial fitouts with Microvellum Software

Embracing Modern Software for Complex Joinery Projects

As a company that specializes in commercial fitouts and residential cabinet projects, Falkus Joinery needed a solution to manage the increasing complexity of their workload. "We wanted to accelerate manufacturing and speed up the process from design approval to the shop floor," explained James, the company’s manager. Microvellum’s seamless integration with their Homag Nesting CNC machines enabled them to streamline the entire workflow, automating manual tasks and improving overall efficiency.

Automating Precision Manufacturing

Falkus Joinery is now fully automated, which plays a crucial role in their manufacturing processes like cutting, drilling, and assembly, significantly reducing manual intervention. "What once took hours to draft, now takes minutes," James shared, emphasizing the software’s efficiency and its impact on delivering high-quality joinery with precision. The integration between their software and CNC machines ensures that each project transitions smoothly from design to production, saving time and minimizing errors.

Falkus Joinery uses Microvellum Software to transform their production

Boosting Accuracy and Speed

Using Microvellum, Falkus Joinery now creates detailed 2D drawings, 3D models, cutting lists, and manufacturing data on a single platform. This consolidation reduces human error and speeds up production times. James highlighted the difference, saying, "Previously, we used AutoCAD for designs and WoodWop for machine coding—each part was disconnected. Now, with Microvellum, we work with the entire product, and what we see on screen is exactly what gets produced."

Investing in Future Growth

With plans to expand into new product lines and increase production capacity, Falkus Joinery is committed to using Microvellum to support their growth. "The more we invest in the program, the more we see in return," James said. The company is already planning to invest in additional CNC machines, driven by the efficiency and accuracy Microvellum has brought to their manufacturing processes.

A Game Changer for Falkus Joinery

Microvellum has revolutionized Falkus Joinery’s operations by reducing errors, improving production speed, and enhancing the overall quality of their joinery products. The seamless integration between design and manufacturing allows the team to take on more complex projects with confidence. As Falkus Joinery continues to grow, Microvellum remains a critical tool in their strategy for long-term success.


Profile

  • Company: Falkus Joinery

  • Location: Basildon, United Kingdom

  • Established: 1919

  • Factory: 13,000 sqf

  • Revenue: £3 million annually

  • Markets: Commercial fitout, residential cabinetry

  • CNC Machinery: Homag