Faced with long hours, manual processes, and the need for a second shift to meet demand, Concepts in Millwork recognized the need for change. In a competitive manufacturing environment, falling behind wasn't an option. That's when Microvellum stepped in, revolutionizing their operations and keeping them ahead of the curve.
Problem: Overworked Team Struggles with Inefficiency
Before Microvellum, Concepts in Millwork was stuck in a cycle of inefficiency. "When I was production manager before Microvellum was introduced, our biggest bottleneck was the machining department, and we had to run a second shift," shared Andrew from Concepts in Millwork. This reliance on manual processes and additional labor was costly and unsustainable.
Solution: Microvellum Streamlines Millwork Operations
To break free from these constraints, Concepts in Millwork turned to Microvellum software. From day one, the software started making a difference. "By reorganizing the shop in conjunction with using Microvellum, we discovered that we no longer needed that second shift," Andrew noted. This shift eliminated the need for extra hours and drastically cut down on labor costs.
Microvellum also standardized their drafting and engineering processes. Zach, another team member, highlighted, "Microvellum helps us in our drafting and engineering process by eliminating mistakes. It’s essential to develop the data for your products. Setting up a template upfront and not having to recreate the wheel over and over saves us so much time." This standardization made their workflow more streamlined and efficient, reducing errors and improving accuracy across the board.
Immediate Results: Increased Millwork Output with Reduced Labor Costs
With Microvellum in place, Concepts in Millwork quickly saw results. The company managed to handle more work with fewer people, tripling and even quadrupling their output while reducing the number of programmers needed. "Seeing how much more we could produce with less effort was eye-opening," said Andrew. "It showed us just how much potential we had with the right tools."
Transformation: Innovation, Growth, and Future-Proofing with Microvellum
Scott from Concepts in Millwork shared insights into the decision-making process behind choosing Microvellum: "When we decided to look for a program to help us streamline our casework manufacturing process, there were all kinds of options out there. Microvellum was always one of the programs spoken about most highly." He added, "By far, it’s been one of the better decisions we’ve made. It provides the biggest bang for the buck."
Another hurdle for Concepts in Millwork was preparing for the future as their skilled craftsmen neared retirement. They needed to bring in new talent and train them quickly to ensure business continuity. Scott noted, "The younger team members picked it up quickly," Scott shared. "It helped us keep the momentum going and build for the future."
Microvellum also improved the precision of their designs and drawings, a must-have in an industry where accuracy is everything. "Clients noticed the difference," Scott added. "They appreciated the level of detail we could offer." Architects and designers praised the software’s ability to produce clear, comprehensive drawings, reinforcing Concepts in Millwork's reputation for quality.
For Concepts in Millwork, partnering with Microvellum wasn’t just about solving immediate problems—it was about staying ahead of the game. By customizing the software to fit their needs, they’ve been able to avoid stagnation and embrace innovation, making sure they’re always ready for what’s next in the market. "Microvellum keeps us moving forward," Scott said. "It's been a key part of our growth strategy."
